Kawasaki Z400 - Service manual > Engine Top End

Exploded View

EO: Apply engine oil.

G: Apply grease.

L: Apply a non-permanent locking agent.

LG: Apply liquid gasket

M: Apply molybdenum disulfide grease.

MO: Apply molybdenum disulfide oil solution.

(mixture of the engine oil and molybdenum disulfide grease in e weight ratio 10:l)

R: Replacement Parts

S: Follow the specified tightening sequence.

G: Apply grease.

R: Replacement Parts

S: Follow the specified tightening sequence.

Exhaust System Identification

Exhaust System

Manifold Mark Position [A]

Muffler Mark Position [B]

P/No. 391 78-0295,0317

Honeycomb Type Catalyst Position [A]

Oxygen Sensor Mounting Hole [B]

P/No. 391 78-031 5

Honeycomb Type Catalyst Position [A]

Oxygen Sensor Mounting Hole [B]

Specifications

Special Tools and Sealants

 Compression Gauge, 20 kgf/cm2: 57001 -221

 Valve Spring Compressor Assembly: 57001 -241

 Piston Pin Puller Assembly: 57001 41

 Valve Seat Cutter, 45º - 27.5:57001-1114

 Valve Sat Cutter, 32º - 28: 57001-1119

 Valve Seat Cutter, 60º - 30:57001-1123

 Valve Seat Cutter Holder Bar: 57001-1128

Valve Spring Compressor Adapter, 420: 57001 -1154

 Compression Gauge Adapter, M10 x 1.0: 57001 -1317

 Valve Seat Cutter Holder, 44.5: 57001 -1330

 Valve Guide Arbor, 54.5: 57001 -1331

 Valve Guide Reamer  4.5: 57001-1333

 Filler Cap Driver: 57001 -1454

Valve Guide Driver: 57001 -1 564

 Piston Pin Puller: 57001 -1 588

 Washer: 57001-1720

Liquid Gasket, TB1211F: 92104-0004

 Liquid Gasket, TB1216B: 92104-1064

• Clean Air System
• Cylinder Head Cover
• Camshaft, Camshaft Chain
• Cylinder Head
• Valves
• Cylinder, Pistons
• Muffler

See also: